837474 – gear2

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Total Tooling Cost
8729.0 USD
Press Tonnage
318 T
Die Size
424.0x270.0x110.0 mm
Die Set Assembly View
Bill of Materials
Component Weight Cost
Main Die Block
H13 Tool Steel
99.0 kg 2692.0
Component Info
Dimensions 424.0x270.0x110.0 mm
Material
99 kg × 5 495
Machining
Machining Subtotal 950
Heat Treatment
Hardening & Tempering 248
Surface Treatment
Polishing & Nitriding 179
Component Total 2692.0
Main Die Block image
Upper Punch
H13 Tool Steel
8.0 kg 267.0
Component Info
Dimensions -
Material
8 kg × 5 40
Machining
Machining Subtotal 110
Heat Treatment
Hardening & Tempering 20
Surface Treatment
Polishing & Nitriding 15
Component Total 267.0
Upper Punch image
Lower Punch
H13 Tool Steel
8.0 kg 267.0
Component Info
Dimensions -
Material
8 kg × 5 40
Machining
Machining Subtotal 110
Heat Treatment
Hardening & Tempering 20
Surface Treatment
Polishing & Nitriding 15
Component Total 267.0
Lower Punch image
Guide Plates (4 pcs)
H13 Tool Steel
4.0 kg 173.0
Component Info
Dimensions -
Material
4 kg × 5 20
Machining
Machining Subtotal 90
Heat Treatment
Hardening & Tempering 10
Component Total 173.0
Guide Plates (4 pcs) image
Back Plate
H13 Tool Steel
50.0 kg 957.0
Component Info
Dimensions -
Material
50 kg × 5 250
Machining
Machining Subtotal 290
Heat Treatment
Hardening & Tempering 125
Component Total 957.0
Back Plate image
Cavity Blocks / Inserts (4 pcs)
H11 Tool Steel
30.0 kg 905.0
Component Info
Dimensions -
Material
30 kg × 5 150
Machining
Machining Subtotal 350
Heat Treatment
Hardening & Tempering 75
Surface Treatment
Polishing & Nitriding 54
Component Total 905.0
Cavity Blocks / Inserts (4 pcs) image
Pilot Pins (8 pcs)
Alloy Steel
2.0 kg 102.0
Component Info
Dimensions Ø16–25 mm
Material
2 kg × 5 10
Machining
Machining Subtotal 60
Component Total 102.0
Pilot Pins (8 pcs) image
Guide Bushings
Hardened Steel
3.0 kg 199.0
Component Info
Dimensions Ø12–20 mm
Material
3 kg × 5 15
Machining
Machining Subtotal 115
Heat Treatment
Hardening & Tempering 8
Component Total 199.0
Guide Bushings image
Compression Springs
Spring Steel
1.0 kg 44.0
Component Info
Dimensions Wire Ø12 mm
Material
1 kg × 5 5
Machining
Machining Subtotal 25
Component Total 44.0
Compression Springs image
Dowel / Lock Pins
Alloy Steel
1.0 kg 94.0
Component Info
Dimensions Ø12–16 mm
Material
1 kg × 5 5
Machining
Machining Subtotal 60
Component Total 94.0
Dowel / Lock Pins image
Fasteners & Bolts
Alloy Steel
2.0 kg 52.0
Component Info
Dimensions M12–M20
Material
2 kg × 5 10
Machining
Machining Subtotal 25
Component Total 52.0
Fasteners & Bolts image
Design & Engineering
N/A
0.0 kg 1654.0
Component Info
Dimensions 25 hours
Labor
25 hrs × 50 1250
Component Total 1654.0
Design & Engineering image
Quality & Inspection
N/A
0.0 kg 265.0
Component Info
Dimensions 4 hours
Labor
4 hrs × 50 200
Component Total 265.0
Quality & Inspection image
Tool Assembly & Tryout
N/A
0.0 kg 1058.0
Component Info
Dimensions 16 hours
Labor
16 hrs × 50 800
Component Total 1058.0
Tool Assembly & Tryout image